The concept for just a new automated visual inspection system that makes use of robotics to control metallic components has tested on the University of Sheffield’s Advanced Manufacturing Research Centre (AMRC).
Canadian automation, machine vision, and robotics solutions specialist AV&R is utilizing the AMRC in order to develop the modern system from a simulated industrial environment, proving the technology and de-risking any potential investment for end users.
The AMRC’s Integrated Manufacturing Group (IMG) will probably be conducting trials within the AV&R system, that is now deployed at Factory 2050 thanks to funding through the Top grade Manufacturing Catapult.
Automated visual inspection refers to the automating in the detection and classification of defects using robotics, for high-value complex metallic components included in the industries which include aerospace and medical.
IMG Senior Project Engineer, Harry Burroughes, said: “Visual quality inspection processes are crucial in industrial sectors which include aerospace and medical; when the assurance of high-quality is essential for any complex aspect to meet expected performance levels.”
The AV&R system implements a robot to undertake a portion lit from various angles, and rotates it while in front of a camera and so the system can get photometric data concerning the component surface.
AMRC engineers are configuring the computer to get significant data about AV&R’s testing tactic to optimise the set-up to ensure the system can be used in bespoke inspection processes and turn verified for replacements on multiple components across various industrial sectors.
The team may even generate a ‘digital twin’ which can help operators and aid remote assistance for preventative maintenance.
Philippe Masson, Strategic Partnerships Manager of AV&R Aerospace, said: “The system is targeted on the inspection of small surface defects, with the main market being within aerospace inspection processes.
“Our new convenience of inspecting different sort of parts was the catalyst for discussions together with the AMRC about future automated visual inspection tests that could be practiced on quality value components.
“Together, were exploring latest technologies for that human operator to review the machine’s results with augmented reality.”
Harry Burroughes, who will be perfecting the project for AV&R, said: “Through our trials in the system we’ll processes various configurations of photometric data that will be translated and presented to the person within the system through various digital representations for user-friendliness.”
“The continuing development of this feature will always make quality testing more streamlined, more repeatable and permit manufacturers to extend their testing capacity, speeding up the overall manufacturing process for complex components.
“The project will allow the AMRC to boost our research and increase our capability for advanced visual inspection techniques for complex components used in many high value manufacturing sectors,” he added.
AV&R is keen to stay prior to the curve on the subject of enhancing new technologies and achieves this by purchasing research and development; partnering with research centres.
Philippe Masson said: “What is interesting around the AMRC is usually that as being a member we certainly have having access to their networks and industrial contacts, this means we are able to work together to understand how our bodies is often designed to best serve the requirements inspection processes in other industrial sectors.
“The work we all do while using the AMRC will permit us to acquire valuable feedback and knowledge with the technique system to express to and tell our customers around the reliability and gratifaction. It can be a beneficial benefit to have the capacity to disseminate information backed by way of world-renowned organisation, one which includes a well-known reputation.”